Top Picks

Showing posts with label Tasmanian Whisky Academy. Show all posts
Showing posts with label Tasmanian Whisky Academy. Show all posts

Interview with Heather Swart

0

Interview with Heather Swart

Photo © Anne Gigney

Thank you for agreeing to this interview, Heather; would you kindly begin by introducing yourself and your current position and duties at Sullivan’s Cove Distillery?
Hi Shane, thank you for having me along. I am a distiller at Sullivans Cove. The average week for me would include running the still through wash and spirit runs, ensuring new make spirit is diluted accurately prior to maturation, preparing and filling a bunch of barrels, sniffing and/or tasting the various liquids throughout the wash-to-bottle process, rolling many barrels, determining spirit cuts, a whole lot of liquid transferring, sharing a cuppa and a yarn with the bloke who delivers our wash, diluting matured spirits to their determined bottling strengths, monitoring the flocc settling process of our whiskies just prior to bottling, cleaning, cleaning, cleaning, being the whisky fairy who makes sure the bottling line always have something to do, speak lovingly to Myrtle our still, patting the barrels, and of course a whole heap of tests and data entry to document the lot (sans the sweet nothings to Myrtle and the barrel patting). I’m also responsible for quality control in the distillery, which is a new role and one that I am really enjoying at the moment.

Where does your interest in whisky come from and when did you know you wanted a career in distilling? 
Hubby and I moved to Tasmania, and wondering what all the fuss about whisky here was, figured ‘when in Rome.’ Sullivans was the first stop, and after one sniff I quickly realised that my presuppositions about whisky needed drastically re-thinking. An existential crisis swiftly ensued and the only resolution was one that included stills, barrels, and fine spirits.

Tasmania is blessed with many distilleries, but most are small family-owned and run operations with few staff. Did you find it difficult finding work in a distillery?
Funnily enough, no! I was chatting with Rex at Nonesuch Distillery one morning about wanting to explore the industry, over his sloe gin naturally, and in a classic Tassie move, he posted on Facebook that I had good wine industry experience and desired to go into distilling. A scurry of phone calls followed, and the next day Pat Meguire at Sullivans phoned and offered me work. Still pinching myself over that one.

What’s your favourite thing about working at Sullivan’s Cove?
Aside from loving the product (especially our American Oak expression), everyone is valued for what they give the company. We are a small team but are from really diverse backgrounds and so we all bring a quirk and flare to the table. If you had to picture a quintessential distillery crew, we’re certainly not that! If what we sing while at work is any indication of the mix, if you spend a little time at the distillery you could hear fantastically terrible renditions of Sadie the Cleaning Lady, Besame Mucho, freestyle rap and everything in-between. It’s good fun!


What kinds of jobs are available in a typical distillery and how do the education requirements vary? Would you recommend any kinds of courses, formal education or industry experience for anyone hoping to secure work in a distillery?
The textbook roles include back of house operations (distiller, bond store management, production management, malting and brewing in distilleries that do these processes themselves, etc.), blending, front of house and hospitality roles, administrative and finance roles, marketing and sales. 

Australia has become an off-centre poster child for the world whisky scene in the space of a few years and a couple of breaths, voila! We have a knack, we do indeed! This is where we need to work through our identity crisis, find who we are, embody who we are, protect our essence, and strive to just be better all the time. Education is so part of that. The balance will be maintaining the romance and quirk with developing technical knowledge and industry growth. 

Obviously many of the administrative roles have formal education foundations, however, there isn’t a huge scope of education options for distilling roles. In fact, the vast majority of distillers have no related education; it’s all on-the-job based and handed down learning. I totally love this, it’s romantic! But as any industry grows, there comes a point where education must come to the forefront to ensure it is both preserved and held to the right standards of quality and practice through its growth. Right now, we are at that point. Australia has become an off-centre poster child for the world whisky scene in the space of a few years and a couple of breaths, voila! We have a knack, we do indeed! This is where we need to work through our identity crisis, find who we are, embody who we are, protect our essence, and strive to just be better all the time. Education is so part of that. The balance will be maintaining the romance and quirk with developing technical knowledge and industry growth. 

And there are education options that strive keep that balance - the Tasmanian Whisky Academy offers courses that introduce interested people to the business and technical aspects of starting up and running a distillery. The Academy is a great place to start for industry insight and guidance. 

The Institute of Brewing and Distilling (based in the UK, but with an ever-growing presence in Australia) offer accessible distance courses for those after technical grit. They are partnering with the Tas Whisky Academy to provide intensive face-to-face courses around Australia, so keep both eyes peeled on the Academy social media for these. A number of distilleries are also offering courses and on the ground experiences for those who want to dip their toes in, i.e. Redlands and Nonesuch here in Tasmania, who show the nitty-gritty “how do you do that?”, getting the hands dirty kind of stuff. 

What did you know about whisky before you began working at a distillery and how steep has the on-the-job learning curve been?
Only that I liked the good stuff, the rest I have learned since. I guess the steepness of the learning curve depends on one’s approach to learning. I have no end of passion and geek-driven fascination for the field, so continually reading, asking questions and going deeper is a joy; being a curious cat helps.

How has your whisky education changed the way you enjoy whisky?
Drinking whisky isn’t boring anymore, it’s a little intense now, in fact! When I drink I want to see the overall personality of the whisky, to pick apart the components that make it up, and then put them back together in the palate’s mind to see how they hold in balance. Pre-spirits industry I enjoyed thinking about what I could taste and smell, but now ask why can I taste and smell these things? What did the narrative of this whisky’s life look like to give this result? When you find a whisky that has been crafted lovingly and with artistic intention at every point of the process, you can taste it. It’s as if every flavour and aroma introduces itself to you… and gives you a glimpse into their journey. 

I want to taste the ferment style, the worm tub, the hard-and-fast or the low-and-slow distillation techniques, all those sexy bends and curves of the still, how the spirit was cut, the provenance of the oak, the maturation environment and the way all of these work together. 

I love oak characteristics, but more so chase whiskies that possess a harmony between the oak and the distillery character. I want to taste the ferment style, the worm tub, the hard-and-fast or the low-and-slow distillation techniques, all those sexy bends and curves of the still, how the spirit was cut, the provenance of the oak, the maturation environment and the way all of these work together. Unashamedly get kicks from this!

Do you have a favourite whisky and if so, what is it and why is it your dram of choice?
Generally, variety reigns supreme. But that being said… Redbreast 15, Yellow Spot, a Duncan Taylor bottling of Mortlach 1993 18 year old, Yoichi (umami-mia!) and Glencadam 14 year old Oloroso cask will always slow a spinning world.

On an objective level, they’re all multi-faceted with a balanced depth. On a subjective (and admittedly oddball) level, in my mind, every smell and sound have a funny aurora-like colour pattern and the colour patterns of these whiskies strike a chord in me.

Are there any figures in the whisky industry that you take inspiration from or would like to emulate one day and if so, who are they and why do you see them as inspirational?
Many, and not just from the whisky industry! None I want to emulate – we all must express our individuality in our arts – but I find endless wisdom, influence and inspiration from Barry Crockett of Midleton Distillery, Christoph Keller at Stählemühle, Julien Frémont in Calvados, and Hubert Germain-Robin in California. They are colourful personalities, all obsessively passionate about their distilling niches, and all have forged unique styles from their own character. With them it never ends - they see the world through their palate, and their spirits come from the soul. It’s personal. To me, they embody my dream: an eclectic and eccentric blend of art and science, with noses deep in glasses.

Where do you see yourself in ten years and what are your future career goals?
Hopefully, a little wiser and certainly with a lot more still experience. We hope kids will be in the picture. I get that most women don’t see themselves raising kids amongst barrels, copper pots and high proof spirits… But the idea of sharing the passion and appreciation for fine spirits and their creation with a child gives me a buzz. #mumgoals 

Aroma science gives me mega highs, as does the organic chemistry behind the lives of barrel aged spirits from the ground to the bottle. So as far as career goals go, I find myself focussing on these areas with the intention of specialising in them, and also with a growing interest in teaching others the same.


Have you received any odd reactions from family, friends or strangers when you tell them your occupation?
Nothing hilarious to report sadly. Haven’t been burnt at the stake or dubbed a witch (that literally happened to thousands of women distillers in the 1500-1600’s) or anything dramatic yet, just the odd marriage proposal. Really it just takes people back a little- it’s not a garden variety occupation. A great conversation starter! 

Do you think being a woman will be irrelevant, an opportunity or an obstacle to your future in the industry?
Irrelevant in the sense that I’m just a person doing their thing, gender aside. A wonderful opportunity to be able to contribute to the breaking down of perceived societal barriers to career due to gender that is happening currently. This really excites me. 

There have certainly been times in the wider drinks industry where I have felt like a bit of a sideshow, or that it was assumed that after a bit of hard work I’d bail, but when a person - any sex - shows that they are suited to a role and industry and can hoof it like anybody else, then they are accepted as one of the crew. 

An obstacle? Nah. There have certainly been times in the wider drinks industry where I have felt like a bit of a sideshow, or that it was assumed that after a bit of hard work I’d bail, but when a person - any sex - shows that they are suited to a role and industry and can hoof it like anybody else, then they are accepted as one of the crew. I have certainly found this to be true and have experienced very little prejudice within the production side of the industry, and trust that will continue. The distillery folks in Tasmania are a neat bunch, and Sullivans is a cool family.

There have been certain adjustments, though, like learning not to put on eye makeup until after cleaning the still (picture a Gene Simmons’ doppelganger).

Would you like to see more women follow in your footsteps and do you have any advice for women either interested in or unaware of the opportunities in the whisky industry?
You’re darn tootin’ I would! For the vast majority of distillation history, women have been the souls behind spirits; in fact, the invention of the alembic still is generally attributed to a lassie by the name of Mary the Jewess, circa 200CE. Since the Industrial Revolution, distillation (and by default whisky) has become more synonymous with the man’s realm and is no longer on the to-do list of housewives everywhere. Yes, making whisky is often dirty, sweaty, hard work that at many times is not for the faint-hearted (ever spent days on end manoeuvring 250kg barrels?), but hold the phone - why on earth does that mean a woman wouldn’t want to do it or be great at it? 

My advice for women is that it is a wonderful path that offers fulfilling and varied opportunities for the creatives, scientists and those who fall in the middle. It’s endlessly fascinating, a sensory hallucination that becomes your existence. 

Is life class getting predictable? The board room getting you down? Feel like the only sure thing in life right now is the enrapturing aroma of the Tariquet 12 in your glass? Listen to your nose. Go and say hello to your local friendly distiller, hang out with them, and ask about opportunities in the industry. Don’t live near a distiller? Find one online! Asking is daunting sometimes, but questions make the world go round, right?

Calling you out ladies, dive in!


Thank you so much for your time Heather, it has been a pleasure sharing your passion for whisky.

If you have any questions for Heather (with the exception of marriage proposals) please send them to whiskydadblog@gmail.com and I will be sure to pass then on - WhiskyDad.
0 comments

Interview with Anne Gigney

0

Interview with Anne Gigney



Welcome Anne, please introduce yourself and your role in the Tasmanian Whisky Academy?


Thanks, Shane. I’m the Director of the Tasmanian Whisky Company and primary controller of traffic on course day. I am also the grunt behind the operation, so if something needs doing I better get in and get my hands dirty.



How did the Tasmanian Whisky Academy begin and is it based on any established model?


A couple of years ago the company I was working for was doing some agriculture work on the lovely Redlands Estate where the original Redlands Distillery was based. At the time we got talking to distiller Dean Jackson and our mate Bill Lark and the conversation of how you learn to be a distiller came up.

At the time, in early 2013, there wasn’t much around if you wanted to learn about distilling. The guys here in Tas had been learning on the job, reading up when they wanted to know something or asking other distillers (primarily Bill Lark) if there was something a little bit tricky.

We thought there had to be an easier way for distillers and people who wanted to work in the industry to gain those skills and knowledge; the idea of the Academy was born.

From there, my partner Chris who is passionate about training that works, and I started looking around at ways we could help create a pathway for people interested in getting into the industry and those looking to increase their skills and knowledge in distilling.

We tested the idea with Bill Lark and spoke with Patrick Maguire (Sullivans) to see what they thought and with a positive “yep, reckon it’s a goer” we took off.

The model is loosely based on the Irish Whisky Academy and is based on the premise of connection. Connection to experts. Connection to Tasmanian distilleries. Connecting people who love whisky, with people who know about it. We wanted to create an amazing Tassie experience that also gave students full exposure to the process of whisky making – from idea to market. That course has become the Tasmanian Introduction to Distilling and was first run in November 2016.

Our next goal is to be able to create a better learning pathway for the industry itself so that the people in the industry who have the skills are recognised for these and if they want to learn new skills, there is an avenue for this.



What does the Tasmanian Whisky Academy hope to bring to the Tasmanian and Australian whisky industry?


It would be great to think Tasmania, and by default Australia, can gain a global reputation not just for our amazing product but for our people as well.

In short, we’d like to think that when aspiring distillers from other parts of the world look at honing their craft, that Australia becomes a desirable place for that learning to occur. If we can play a role in progressing that reputation it would be fantastic.



What services, training and support does the Tasmanian Whisky Academy provide and to whom is it available?


Currently, the Academy offers the Tasmanian Introduction to Distilling course. This 1-day course is targeted to people interested in getting into the industry, those who love whisky or want to write about it and anyone trying to work out if distilling or brewing is what they want to do with their career.

We’ve also become a bit of an unofficial go to place for info about Tassie whisky and we’ve created the Tasmanian distilleries map with the view that if people are thinking of coming to Tassie, that they might come and do the Intro course, then stay a while and check out distilleries and tours around the state. We’re super happy to talk to anyone about whisky and what roads they should travel while they’re here.

We also have a few other things up our sleeve for 2017 and we’ll be sharing those soon.



So, if I wanted to start my own distillery, what unique opportunities could the Tasmanian Whisky Academy provide me?


The most relevant thing is the end to end overview. We’ve priced the Intro to Distilling so that if you are thinking about entering the industry, or you’re thinking about opening a distillery, the course will give you enough info that you can then make informed decisions about where to go next. It’s also an awesome fun day.

There are some other avenues around that may help, but the Intro is set out as a structured course, designed to be a great experience and provide a bit of business, info about barley, mashing, fermenting, distilling, bottling and market with pointers that help people on their journey.

The best part is getting out there amongst it at Moo Brew and see the grain and the mashing and Sullivans Cove Distillery to go through the process from receiving wash to bottling. Our mate Rex from Nonesuch Distillery also got to show our students a bit about gin, so that is a pretty cool too.

For people coming from interstate, we’d like to think we can offer them a little part of Tassie that they might otherwise not get to see. And while they’re here look after them, introduce them to people who might be able to help and create a worthwhile connection to the Tassie industry.



What work is being done to provide official accreditation and recognition for Tasmanian Whisky Academy courses and qualifications?


This is still being discussed but we’d like to think that in the future Tassie will be leading a distillers course that will help the industry. But that’s still a ways off and for now, part of the interest is that anyone can enter the industry and be trained on the job.



What was the local whisky industry’s reaction to the Tasmanian Whisky Academy?


Largely the reaction to The Academy has been positive and we’ve had some tremendous supporters, especially Bill Lark and Patrick Maguire who helped us fine tune the idea in the early days, and Rex at Nonesuch who has opened his doors to our students.

Our hope is that we will be able to run our Intro to Distilling in other parts of the state as well and we’ve had quite a few discussions with distillers around the state who are interested in being part of the fun. That will be great for students who want to experience diversity within the distilleries.



Does the Tasmanian Whisky Academy have any partners and if so, who are they and what is their involvement?


Our main partners are Moo Brew and Sullivans Cove who have provided the venue and the knowledge to ensure the students have the most amazing experience possible. These two venues, with support from Dave Magill and Pat Maguire are great Tassie icons and we’re proud and delighted they have been able to join us.

Hadley’s Orient Hotel provide a home for The Academy in Hobart and is a tremendous venue to return to for a whisky or gin at the end of the day. Our host Todd from Destination Cellars brings colour to the story of whisky and Rex at Nonesuch has been a great support offering a complete picture of how distilling can be done. We’ve a heap of other friends and supporters for our journey, the least of which is the Tassie industry as a whole – they are the reason people head down south and for that – 25 thank yous.

Pat Maguire (Sullivans Cove), Dave Magill (Moo Brew) and Anne Gigney (TWA)

What is the vision for the future of the Tasmanian Whisky Academy?


We’d just like to see more people heading south to learn about whisky. Tassie is really where it’s at. You can’t head more that 50kms from any major town in Tassie before stumbling over a distillery. We’d like more people to make our state a destination. Come and do a course, visit a distillery, take a tour and also experience the beer, cider and food that make Tassie great. And yeah, we’d like to play a role in making all that possible.



Are there any similar organisations to the Tasmanian Whisky Academy in other states and could there be an Australian Whisky Academy one day?


We think we’re pretty unique. There are a number of distilleries around Australia delivering unique and amazing whisky experiences but no single place to come for a complete education experience.

An Australian Academy? Not sure! But we think it possible the Tasmanian Whisky Academy will be offering Introduction to Distilling and more formal training to the industry in other parts of Australia in the future.



Thank you very much for your time, Anne. How can anyone interested in the Tasmanian Whisky Academy contact you?


The best place to head is the website www.whiskyacademy.com.au or Facebook www.facebook.com/whiskyacademytasmania.

The website has the links to the booking page for the Introduction to Distilling course and more information about us.

We’re offering two Summer courses in 2017 – 19 January and 16 February for people who are interested. $645 all inclusive with spots filling fast for January.


More Info

For more details on the Introduction to Distilling course, see my three-part feature here:

0 comments

Tasmanian Whisky Academy Intro to Distilling – Part Three

0

Tasmanian Whisky Academy Intro to Distilling – Part Three


After leaving Moo Brew Brewery, the Intro to Distilling course enjoyed a lunch of beautiful local Tasmanian produce at Frogmore Creek Winery in the Coal River Valley. Just beyond the manicured gardens and fields of grapes sits an unassuming tin shed; many a tourist would sip their wine admiring the view without realising the tin shed is where Bill Lark’s famous award-winning Lark whisky is aged.

It was only a short trip from Frogmore Creek to the Cambridge-based Sullivans Cove Distillery. We were greeted at the distillery by Sullivans Cove Head Distillery, Pat Maguire, who wasted no time showing us where the whisky wash (from either Moo Brew or Cascade breweries in Sullivans Cove’s case) is pumped into the distillery. Sullivans Cove is set up to receive 12,000L of whisky wash at a time, although the distillery only operates a single 2,400L pot still. The whisky wash is transferred to a storage tank on the outside of the distillery to be pumped, when required, to the pot still inside. The distillery is open to the public for tours and cellar door sales throughout the business week and has a viewing platform overlooking the copper pot still, tucked away in a corner of the bond store. From 1996 – 2003, Sullivans Cove distillery occupied the old gas works site in Hobart and employed two people; the distillery was then sold and moved to Cambridge in 2004 where it now employs 12 people.


The distilling setup at Sullivans cove consists of a single 2,400L French designed (originally for brandy distillation) copper pot still, connected to a condenser via a lyne arm with a swan’s neck kink at the still end and six spirit collection tanks. The first step in the distilling process is to create 'low wine', which is what you are left with after the wash run or initial pass through the still. Whisky wash is pumped into the pot still from the wash receiving tank outside. Since Sullivans Cove start with 12,000L of whisky wash and only have a 2,400L still, they need to do five wash runs to process all the whisky wash. The still is filled and heated to 81˚C causing the alcohol to boil off but leaving most of the water behind. The vapour rises up the still and into the lyne arm where it partially condenses. So much of the distilling equipment is made of copper because copper chemically reacts with the condensing vapour. This property of copper was a serendipitous discovery, much like the effects of ageing spirit in wooden barrels. The copper reacts with sulphur in the vapour to form copper sulphate and draws unpleasant compounds and oils out of the spirit.

Next the spirit reaches the vertical column shaped condenser, where as the name suggests, the vapour is cooled and condensed into a liquid. The low wine is collected in the various storage tanks until all the whisky wash has gone through the pot still. At this point, the low wine is at about 25% ABV and is ready for the first of two spirit runs which will eventually become Sullivans Cove’s double-distilled newmake spirit. After the first spirit run, the spirit is transfer back into the still and the process begins again. This time the liquid that leaves the condenser is of a much higher alcohol concentration (around 71% ABV) and the copper strips away more unwanted compounds.

It is not a simple matter of just collecting all the liquid that comes out of the condenser however; more than one type of alcohol is distilled and not all alcohol is safe to consume. The first liquid distilled in a spirit run is mostly methanol, a strong smelling and poisonous alcohol. The distiller must separate this and other unwanted components in order to capture the ‘heart’ of the spirit run which is mostly ethanol. To achieve this, the distilled spirit is diverted at the beginning and end of each spirit run into a separate storage tank. The point when the spirit is diverted is called a cut and the first portion of cut spirit the ‘foreshots’ and the last portion the ‘faints’. The ‘fores & faints’ are not wasted, but rather added to the next spirit run since they still contain a portion of usable alcohol. Cutting the spirit can be an automated process or done manually as is the case at Sullivans Cove. You can smell, taste and sometimes see when the spirit run changes from mostly methanol to ethanol and a distiller uses all these indicators and their own experience to decide when to cut the spirit.

During those two or more years, the spirit and wood undergo an almost magical metamorphosis where the wood releases organic chemical compounds into the spirit that introduce new colour, flavours and aromas. 

The spirit that is produced from the distillation process is not yet whisky. In order to be legally labelled as Whisky, the freshly distilled newmake, must be aged in wooden barrels for a minimum of two years (in Tasmania) or three years (in Scotland). During those two or more years, the spirit and wood undergo an almost magical metamorphosis where the wood releases organic chemical compounds into the spirit that introduce new colour, flavours and aromas. Sullivans Cove do not print age statements on their bottles, but they do list the distillation and bottling dates so you can work out the age of the whisky for yourself; often around 10 years which makes it some of the oldest Tasmanian whisky available.

The final process is to bottle the aged whisky, but once again it is not as simple as syphoning the whisky straight from the barrel and into a bottle. The compounds released by the wood that impart so much flavour and aromas to the whisky have varying solubility depending on alcohol concentration and temperature. This means, that they will tend to solidify and clump together over time. There is nothing wrong with this other than the cosmetic effect of having a cloudy whisky or seeing sediment in the bottom of your bottle. For this reason, most whisky bottled under 46% ABV has undergone some form of filtration. Chill-filtration is a fast, industrialised process where the whisky is chilled to force the wood compounds to solidify so they can be removed from the whisky. This will produce the clearest whisky and is common where whisky is produced on a massive scale. The other method is called flocking. Flock is the name given to the solidified wood compounds that accumulate over time and Sullivans Cove employ the flocking method since they bottle their whisky at 40% ABV and in relatively small quantities; flocking requires a lot of time and space.

The barrelled whisky is poured into plastic containers and filtered water is added to bring the alcohol concentration down to a bottling level of 40% ABV. The diluted whisky is then left to sit for months at a time. As the whisky rests, the heaviest and least soluble wood compounds clump together and settle on the bottom of the containers. The whisky above the flock, is drawn off and placed into another plastic container so that the process can be repeated and the whisky drawn off again. I have been told that the whisky flock is quite delicious and is highly sought after for culinary purposes. Once the distiller is happy with the clarity of the whisky, it is bottled, labelled and ready for sale.

Having followed the whisky making process from malt to bottle, the Intro to Distilling course returned to Hobart. A lucky few who did not have to dash away, were met at Hadley’s Orient Hotel by none other than Bill and Lyn Lark and shared a dram or two with the first-family of Tasmania Whisky.

This concludes the three-part feature on the Introduction to Distilling Course but check back soon for an interview with Anne Gigney, Director of the Tasmanian Whisky Academy.
0 comments

Tasmanian Whisky Academy Intro to Distilling – Part Two

0

Tasmanian Whisky Academy Intro to Distilling – Part Two


The first excursion on our Introduction to Distilling course, is to Moo Brew Brewery, owned by David Walsh of the Museum of Old and New Art (MONA) fame. Moo Brew plays an integral part in many of Tasmania’s distilleries but what does a brewery have to do with a distillery? Quite a bit actually. Let’s start with a quick lesson on the whisky making process, which can be broken down into five distinct parts: Malting, Fermenting, Distilling, Ageing and Bottling.

Malting is the process of taking raw grain (barley in this case) and turning it into a product that can be easily fermented called Malt. Barley is harvested and cleaned, then steeped in water to cause the grain to germinate or sprout. Germination is a biological process where the grain prepares itself to grow into a new plant. Inside the grain, hard starches are unlocked and converted into soft starches to become an initial food source for the plant. These soft starches can be converted to sugars by plant enzymes within the grain. 

These sugars are important, because we want to use them to feed Yeast, a micro-organism that converts sugars to carbon dioxide and alcohol. The germination process must be interrupted at the ideal time in order to maximise sugar yields. This is done by heating and drying the malt in a kiln, also referred to a Kilning. This is also the time when a smoky character can be imparted onto the malt by burning aromatic fuel sources such as Peat, to introduce smoke into the kiln. Once dried, the malt is ground into pieces about one third the size of a full grain. The grain needs to be cracked open to access the sugars within, but not milled too much as to clog the machines in the following processes.


The next step is Fermentation, which is what Moo Brew Brewery does and why we visited the brewery. We were greeted at Moo Brew by Head Brewer, Dave Magil who took us into the delivery area first. The smell of cereal hits your nose as soon as you walk in like steam rising from a fresh bowl of warm porridge. Unmalted barley is hard and chewy and has a mild neutral flavour. Malted barley on the other hand is fragrant and crunchy with a sweet cereal flavour; quite tasty really, even in its natural state.

Malted barley is delivered to Moo Brew whole and is milled on site. The milled malt is then passed through into the brewery floor where it enters the Mash Tun and is mixed with hot (76˚C) water. The Mash Tun is simply a large mixer and this is when the plant enzymes convert the remaining soft starches to sugars. The Mash Tun’s job is to turn the milled barley into a sugar solution and the most important factor Dave tells us is to ensure all the malt gets wet.

You know how when you mix Milo with milk and you get those big clumps? If you bite into one, it’s full of dry powdered Milo. Well malt does the same thing and clumps together. Any malt that doesn’t get wet is wasted sugars so it’s important that the malt is mixed well in the Mash Tun to ensure it all comes into contact with the hot water and there are no clumps. 

The contents of the Mash Tun really is like a grainy and cloudy sweet hot porridge, but at this stage that is all it is, a grainy sugar solution. Next, the contents of the Mash Tun are pumped into a Lauder Tun, otherwise known as a Separation Tank. The purpose of this step is to separate the grain husks or Grist, from the sugar solution.


Inside the Lauder Tun, explains Dave, the grist floats on the surface and forms a natural filter bed. A hot water spray or Sparg, runs through the barley grist bed to separate the sugar solution from the grist. If the barley was not milled to the correct size, this natural filtering process would not work properly. 

The hot sugar solution, called Wort, collects inside the Fermenting Tank and must be cooled to 20˚C before it is ready to become a meal for yeast and undergo fermentation. Yeast is added to the wort and fermentation can take around a week for all the sugars to be converted. The final product after fermentation is a milky solution called Whisky Wash. Beer is made in a similar way, but whisky wash is un-hopped for example. The whisky wash is around 7% ABV and tastes different depending to what malt and yeast is used, but the Moo Brew whisky wash tasted a lot like a wheat beer such as Hoegaarden, although very cloudy in comparison. The finished whisky wash is pumped into large plastic containers ready for pickup by the customer distilleries.

Join me again for Part Three of this Introduction to Distilling feature when we follow the whisky wash to Sullivans Cove Distillery to be taken through the distilling, ageing and bottling processes by non-other than Sullivan’s Cove Head Distiller, Pat Maguire.
0 comments

Tasmanian Whisky Academy Intro to Distilling – Part One

0

Tasmanian Whisky Academy Intro to Distilling – Part One

Introduction and Whisky Basics


My day begins at the historic Hadley’s Orient Hotel in the heart of Hobart, Tasmania. Commuters pass by the hotel bar windows on their way to work while faint piano music floats through the air inside. The smell of freshly brewed coffee catches my attention as I walk in, so I pour myself a cup and join half a dozen other students. We are seated beneath ornate chandeliers, beside a bar whose shelves are stocked with a selection of the best whisky Tasmania has to offer. We have a long day ahead of us but will return to the Orient Bar later in the afternoon.

We are here for the Introduction to Distilling course, the first time such a course has been run by the Tasmanian Whisky Academy. Although small in number, we are a diverse group from many walks of life. From both Tasmania and interstate, some like Wes and Damien are interested in starting their own craft distilleries. Wes is from Sydney and Damien wants to start Flinders Island’s first distillery; he has big plans to turn Flinders into Tasmania’s very own Islay. Martin joins us from Brand Tasmania, a government funded organisation which aims to promote Tasmania on the world stage as a location for quality products and services. Others like myself, are just interested in learning more about our favourite brown spirit, whisky. 

The course is designed to be suitable for a wide variety of students and gives unique access to the whisky making process. In Tasmania, Moo Brew Brewery provides whisky wash to seven of the state’s distilleries, including Sullivan’s Cove. This means that Moo Brew takes delivery of malt earmarked for whisky, mills it, turns it into a sugar solution, ferments it and provides the fermented 'whisky wash' directly to distilleries. Distilleries do this for a few reasons; it saves them a lot of money by removing the requirement for expensive brewing equipment and processes and by leveraging the expertise of a professional brewery, it allows the distillery to focus only on distilling the spirit, ageing and bottling it.

Our host for the day is Anne Gigney, Director of the Tasmanian Whisky Academy and after a brief rundown of the day's planned actives, she introduces us to Todd Morrison, owner of Destinations Cellars and our first presenter. I know Todd, as does anyone wanting the best range and advice about whisky in Tasmania. I have attended a number of whisky tasting events hosted by Todd, which you can read about here and here. Todd took us through a brief history of Tasmanian whisky and the whisky basics, to ensure everyone was at least at a base level of knowledge before departing for our first hands-on experience.

Did you know that distilling was first made legal in Tasmania in 1821 but was later made illegal in 1838 under the belief that drinking whisky encouraged immoral behaviour! It wasn’t until 1991 that whisky distilling returned to Tasmania with Bill Lark lobbying for the first Tasmanian Distiller’s Licence to be issued in over 150 years. In the 25 years since, the Tasmanian whisky industry has thrived, winning some of the biggest and most prestigious awards in the world of whisky and now includes over 25 distilleries, with new distilleries appearing all the time; making many types of spirits such as vodka, gin and of course whisky.

If you are new to whisky or would like to test your own knowledge, you can do so by viewing my new Whisky Basics page, otherwise, join me again soon for Part Two of this Introduction to Distilling feature when the course travels to Moo Brew Brewery to learn how malt is turned into whisky wash, ready for distilling.
0 comments
Powered by Blogger.